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Working on two custom Samus Arans, one that's nearly 'complete'(waiting on some joints) and one that I'll probably never be fully happy with.
The simpler one is just giving the Jakks Pacific Varia suit better articulation. I'm waiting on some grey not-Revo joints to allow her shoulders more freedom, which'll complete the main mods. I'm debating also making her ankles have rockers and swapping the balljoint in her head for a smaller one for head-swaps.
The one I've been working on very slowly is going to be a Zero Suit with attachable Varia Suit bits. I've got the helmet, one of the pauldrons, and the gun-arm done, not sure how much I'll do of the rest though, as I don't relish the idea of painting the Zero Suit only to have the clip-on Varia scratch it all to hell. Still, I've got a helmet that fits on the Valkyrie head I've picked out, and I managed to not fuck up the visor when cutting it out, so it just clips right back in over her eyes. If I can get some clear resin, I'll make a more permanent green visor, but this'll do for now.