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Thanks to this thread I tracked down and found our old Cowboys and Indians set. It had a huge fort and a bunch of pieces that I remember miraculously actually staying with the set. We kept the box and somehow always put everything back when we were done.
It was a Tim Mee Fort West. It still looks pretty cool today. I looked it up and you can get it complete for like $30 which isn't even that bad. I wouldn't want to pick one up to own it permanently but if I had kids I would snap one up immediately